Rhin-O-Tuff

Tornado Autopunch EX

$0.00 CAD

Pickup available at Print Digital Solutions Location

Usually ready in 2 hours

The Tornado Autopunch EX® is the world’s first automated collation and punching solution designed to meet the needs of today’s on-demand print environments. Combining intelligent automation with high-speed precision, it replaces labor-intensive manual processes with a streamlined, error-free workflow that can handle the most complex document assembly jobs—reducing labor costs by up to 40% and producing over 100 books per hour.

About The Product

The Tornado Autopunch EX® is revolutionizing document finishing by fully automating both collation and punching processes in one seamless platform. Built with advanced Tornado Technology and engineered for efficiency, it enables print service providers to handle high-volume, multi-component jobs such as catalogs, reports, calendars, manuals, and planners with unprecedented ease and speed.

With intelligent media handling powered by BDT’s patented system, the Tornado EX reliably lifts, separates, and transports a wide range of printed and specialty media—including covers, tabs, and inserts—without interruption. Its integrated interposer bins allow for fully automated collation of book components, eliminating manual sorting and minimizing errors.

The 7” touchscreen interface offers real-time monitoring, quick start functionality, preset job configurations, and automated chip bin tracking. Built to handle up to 10,800 sheets per hour with support for 9 binding styles, the Tornado EX offers unmatched flexibility, efficiency, and return on investment.

Product Specs

User Interface & Job Control
• Touchscreen: 7” (178 mm) full-color display
• Features: Quick Start Mode, Preset Media Types, Job Status Monitoring
• Tracking: Displays punch/die cycle count and chip bin capacity

Media & Sheet Handling
• Sheet Sizes:
 – Punched Edge: 8.27” (210 mm) to 12” (305 mm)
 – Unpunched Edge: 5.5” (140 mm) to 12.5” (318 mm)
 – Index Tabs: Up to 0.5” (12.7 mm) tab extension
• Supported Media:
 – 60–312 gsm including uncoated bond, coated paper, acetate, PVC, vinyl covers
 – Note: Plastic media must run from interposer bins

Automation & Capacity
• Interposer Bins: Holds up to 1” (25 mm) of covers/index tabs/inserts
• Main Bin Capacity: Up to 2,500 sheets of 75 gsm (20 lb.) bond
• Offset Stacker: Holds up to 2,700 sheets of 75 gsm
• Punching Speed: Up to 10,800 sheets per hour
• Die Set Styles:
 – 19/21 Hole Comb, 4:1 Coil (Round & Oval), 3:1 & 2:1 Wire, Velobind, Loose-leaf (2–7 holes)
• Disengageable Pins: Yes – adjustable for various paper sizes
• Die Storage: Integrated storage for 4 additional die sets

Advanced Finishing Features
• Automated Paper Accumulation: Adjusts punch lift per media type
• RFID Chip Detection: Tracks punch cycles per die
• Modes: Punching, Collate-only, or Combined
• Workflow: Fully automates punching, cover/tab insertion, and media collation

Build & Electrical
• Weight: Approx. 700 lbs (318 kg)
• Dimensions:
 – Width: 29.5” (750 mm)
 – Depth: 50.3” (1279 mm)
 – Height: 57.7” (1466 mm)
• Power: 230V, 50 Hz

Warranty
• 1-Year Limited Warranty
• Made in the USA

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